{"id":102816,"date":"2017-06-08T00:00:00","date_gmt":"2017-06-07T22:00:00","guid":{"rendered":"http:\/\/concentrol.efimatica.com\/desemmotllants-co-solvents-mix-5050-disminucio-de-compostos-organics-volatils-i-altres-avantatges\/"},"modified":"2025-07-31T12:40:16","modified_gmt":"2025-07-31T10:40:16","slug":"desemmotllants-co-solvents-mix-5050-disminucio-de-compostos-organics-volatils-i-altres-avantatges","status":"publish","type":"post","link":"https:\/\/concentrol.com\/ca\/desemmotllants-co-solvents-mix-5050-disminucio-de-compostos-organics-volatils-i-altres-avantatges\/","title":{"rendered":"Desemmotllants co-solvents mix 50:50, disminuci\u00f3 de compostos org\u00e0nics vol\u00e0tils i altres avantatges"},"content":{"rendered":"

El poliuret\u00e0 \u00e9s un pl\u00e0stic d’ampli \u00fas i les seves aplicacions augmenten dia a dia. A part de les seves propietats m\u00e9s conegudes i valorades, poder obtenir-se en forma d’escuma i el seu ampli marge de dureses possibles, des de molt tou a molt dur, presenta la caracter\u00edstica de ser f\u00e0cilment emmotllable. Donat el fet que \u00e9s un gran adhesiu s’han d’utilitzar agents desemmotllants per extreure’l del motlle.<\/p>\n

Dins dels desemmotllants per poliuret\u00e0, si b\u00e9 en els \u00faltims anys han anat evolucionant cap a base aigua, encara hi ha moltes aplicacions i processos en els quals els productes base solvent s\u00f3n els \u00fanics viables pel balan\u00e7 favorable de propietats d’\u00fas, productivitat i processabilitat.<\/p>\n

Tot i utilitzar dissolvents poc agressius, tipus alif\u00e0tics hidrogenats i \/ o isoparaf\u00ednicos, un 90% m\u00ednim de la formulaci\u00f3 s\u00f3n COV (compostos org\u00e0nics vol\u00e0tils, VOC en angl\u00e8s) que van a l’atmosfera o, en el millor dels casos, s\u00f3n cremats a la sortida originant di\u00f2xid de carboni.<\/p>\n

Per tots s\u00f3n coneguts, dins el m\u00f3n de l’poliuret\u00e0 modelat, els desemmotllants co-solvents, entenent com a tals els productes base aigua en qu\u00e8, per raons t\u00e8cniques, s’inclou entre un 3 i un 20% de dissolvents del tipus esmentat anteriorment.<\/p>\n

S’ha estat valorant, per part dels usuaris finals, durant molt de temps m\u00e9s els productes que portaven poc o gens de dissolvent enfront dels que portaven m\u00e9s, de manera que els productes amb m\u00e9s d’un 5% de solvent eren rebutjats insistint en menys o gens de solvent.<\/p>\n

Com a conseq\u00fc\u00e8ncia de no haver-se solucionat l’objectiu t\u00e8cnic d’un producte base aigua amb les mateixes prestacions que un base solvent, van comen\u00e7ar a apar\u00e8ixer en el mercat productes anomenats h\u00edbrids, base aigua i base solvent en proporcions iguals o similars. Dins d’aquesta l\u00ednia, Concentrol ha desenvolupat el producte que s\u2019anomena \u00abCO-SOLVENTS MIX 50:50\u00bb, en els qual es mant\u00e9 la formulaci\u00f3 del base solvent i, amb una interf\u00edcie adequada, se li afegeix aigua fins relaci\u00f3 aproximada solvent – aigua d’1 1.<\/p>\n

Amb aquests productes s’aconsegueix un assecat semblant al dels desemmotllants base solvent Classe 3, (punt inflamaci\u00f3 superior a 55\u00b0C) i es redueix l’emissi\u00f3 de COV en un 50% aprox. La dificultat rau en establir una interf\u00edcie que permeti incorporar l’aigua dins del base solvent, mantenint els materials actius de la fase solvent i sense afectar el desemmotllament ni l’acabat de la pe\u00e7a. Dos components de la formulaci\u00f3 s\u00f3n especialment cr\u00edtics, els productes que ajuden a la formaci\u00f3 de la pell de l’escuma i els que la reforcen per evitar estrips i ajudar al desemmotllament.<\/p>\n

Es va treballar conjuntament amb el Departament de silicones estabilitzants de Concentrol i es van efectuar estudis d’avaluaci\u00f3 de la resist\u00e8ncia a la hidr\u00f2lisi i la seva funcionalitat respecte a les necessitats de processabilitat.<\/p>\n

Els productes CO-SOLVENTS MIX 50:50<\/strong> estan en fase de confirmaci\u00f3 de prestacions en proves de camp en clients, assolint a dia d’avui uns resultats molt positius.<\/p>\n

Millores tecnol\u00f2giques obtingudes d’aquest desenvolupament:<\/strong><\/p>\n

– Desemmotllament similar als productes base solvent.<\/p>\n

– Acabat de la pe\u00e7a similar als productes base solvent.<\/p>\n

– Assecat equivalent a un producte classe 3.<\/p>\n

– Reducci\u00f3 de COV d’un 50% aproximadament.<\/p>\n

– Concentraci\u00f3 de dissolvents en atmosfera de treball d’un 50% menys respecte a un base solvent.<\/p>\n

– Permeten l’encolat superficial i \/ o adhesivat d’elements de seguretat sobre l’escuma desmoldeada (per exemple, els sensors de moviment del seient i napes calefactores).<\/p>\n

Realment tot sembla indicar que \u00e9s una soluci\u00f3 provisional, en aquells processos en els quals els base solvent s\u00f3n insubstitu\u00efbles per un base aigua 100% o un co-solvent tradicional, ja que, si b\u00e9 representa una millora, ho \u00e9s realment \u00abnom\u00e9s\u00bb del 50% … pel que cal seguir t\u00e8cnicament fins al base aigua 100% per\u00f2 amb una mica menys de pressi\u00f3.<\/p>\n

Veure infogr\u00e0fic<\/a><\/p>\n

 <\/p>\n

ES_DSM-co-solventes<\/a><\/div>\n","protected":false},"excerpt":{"rendered":"

El poliuret\u00e0 \u00e9s un pl\u00e0stic d’ampli \u00fas i les seves aplicacions augmenten dia a dia. 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