In the world of cheese and sausage production, the processes of maturation and preservation require specialized solutions to maintain quality, safety, and visual appeal. Concentrol has developed two advanced coatings—VIPLAST® and PROTILAT®—designed to protect products, enhance appearance, reduce weight loss, and safeguard against mold and other contaminants. Both coatings are crafted to meet the highest food safety standards and come with Halal, Kosher, and ISO certifications, making them suitable for a diverse range of markets.

In this article, we delve into the unique benefits and applications of VIPLAST® and PROTILAT®, innovative solutions tailored for the cheese and sausage industries.

VIPLAST®: Premium Protection for Cheese

VIPLAST® is a specialized coating designed to improve the appearance of cheese during maturation, protect its surface, and reduce weight loss. This coating does not migrate into the cheese, preserving the product’s natural flavor and aroma, making it ideal for semi-cured and cured cheeses that require a flawless finish.

Key Features of VIPLAST®

  1. Enhanced Appearance: Provides a smooth, attractive finish, improving the product’s presentation during maturation and storage.
  2. Non-Migrating Protection: Forms a protective barrier without affecting the cheese’s flavor, aroma, or texture.
  3. Minimizes Weight Loss: Reduces evaporation and other factors that can lead to weight reduction, enhancing the product’s economic value.
  4. Customizable Finishes: Available in glossy, satin, or matte finishes, allowing producers to tailor the appearance to customer preferences.
  5. Safe and Non-Toxic: Meets food safety regulations to ensure a high-quality, consumer-safe product.
  6. Global Certifications: VIPLAST® is certified for Halal, Kosher, and ISO standards, ensuring its suitability for various markets and compliance with international safety and quality standards.

Application of VIPLAST®

VIPLAST® can be applied through dipping, spraying, or brushing, making it adaptable to both manual and automated processes. This flexibility allows it to fit seamlessly into different production environments.

Antifungal Properties

VIPLAST® is formulated with approved preservatives, including natamycin, sorbates, and propionate, in line with EU Regulation No. 1333/2008. These preservatives provide effective protection against mold growth on the cheese surface, helping to maintain product quality and extend shelf life.

PROTILAT®: Natural, Edible Coating for Cheese and Sausages

PROTILAT® is a 100% edible, dairy protein-based coating that offers natural protection and supports the maturation process of cheese and sausages. This versatile coating also functions as an adhesive for herbs and spices on cured sausages, adding both visual and flavor-enhancing benefits.

Key Benefits of PROTILAT®

  1. Fully Edible Formula: Made from dairy proteins, ensuring complete safety for consumption.
  2. Natural Adhesive for Flavoring: Allows herbs and spices to adhere to sausage casings, enhancing both flavor and presentation.
  3. Versatile Application: Ideal for both cheese and sausage products, offering flexibility without impacting the product’s natural flavor.
  4. Effective Mold and Yeast Protection: Forms a natural barrier against contaminants, extending the product’s shelf life.
  5. Preserves Original Characteristics: Does not penetrate the cheese, ensuring flavor and aroma remain unaffected.
  6. Comprehensive Certifications: PROTILAT® is Halal, Kosher, and ISO certified, allowing producers to target a wider range of markets with specific dietary or cultural requirements.
  7. Transport Resistance and Reduced Weight Loss: Protects the product’s surface, reducing the impact of handling, transport, and storage on product yield.

Customization Options for PROTILAT®

PROTILAT® can be customized with colors and additional antifungal agents to meet the specific needs of different products and markets. This adaptability ensures reliable protection and visual appeal tailored to diverse consumer preferences.

Competitive Advantages of VIPLAST® and PROTILAT®

Both VIPLAST® and PROTILAT® bring significant advantages to the food industry, helping producers enhance product quality, extend shelf life, and improve overall presentation:

  • Enhanced Protection Against Contaminants: Offers effective defense against mold, yeast, and other microorganisms, ensuring a consistently high-quality product.
  • Controlled Maturation Process: Helps standardize maturation, resulting in a uniform and premium product at the end of its cycle.
  • Reduced Weight Loss: Mitigates weight reduction during storage and transport, improving economic returns.
  • Customizable Appearance and Features: Provides flexibility in appearance with various finishes and the option to incorporate herbs, spices, or colors, enabling a differentiated and visually appealing product.
  • Halal, Kosher, and ISO Certifications: These certifications make both coatings suitable for international markets with strict regulatory and cultural standards, ensuring broader market access.

Conclusion

VIPLAST® and PROTILAT® are innovative solutions from Concentrol that address the cheese and sausage industry’s need for quality, protection, and customization. VIPLAST® provides a robust, non-invasive coating solution for cheeses, enhancing protection and aesthetic appeal, while PROTILAT® stands out as a natural, edible option perfect for products that seek enhanced flavor presentation through the addition of herbs and spices.

Both coatings not only extend product shelf life and preserve quality but also adhere to international safety and quality standards, allowing producers to meet the expectations of modern consumers in an increasingly competitive market.

For more information on these coating solutions and how they can elevate your products, visit Concentrol’s website to learn more about their innovative offerings.

 

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