{"id":173209,"date":"2026-11-05T18:16:10","date_gmt":"2026-11-05T16:16:10","guid":{"rendered":"https:\/\/concentrol.com\/?p=173209"},"modified":"2026-11-05T18:16:10","modified_gmt":"2026-11-05T16:16:10","slug":"demoulage-a-base-eau-mousses-peu-integrale-pu","status":"publish","type":"post","link":"https:\/\/concentrol.com\/fr\/demoulage-a-base-eau-mousses-peu-integrale-pu\/","title":{"rendered":"EXPLORER DE NOUVELLES POSSIBILIT\u00c9S EN MATI\u00c8RE DE D\u00c9MOULAGE \u00c0 BASE D&rsquo;EAU POUR MOUSSES DE PU \u00c0 PEAU INT\u00c9GRALE"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row][vc_column][vc_custom_heading text_size=\u00a0\u00bbh4&Prime; uncode_shortcode_id=\u00a0\u00bb361539&Prime;]<\/p>\n<p>[\/vc_custom_heading][vc_column_text uncode_shortcode_id=\u00a0\u00bb205265&Prime;]<\/p>\n<h2 data-start=\"279\" data-end=\"626\">Introduction<\/h2>\n<p class=\"PDq2pG_selectionAnchorContainer\" data-start=\"279\" data-end=\"626\">La demande croissante de proc\u00e9d\u00e9s plus s\u00fbrs, plus durables et plus efficaces entra\u00eene une transformation progressive de l\u2019industrie du polyur\u00e9thane. Dans des secteurs aussi exigeants que l\u2019automobile ou la chaussure, l\u2019une des \u00e9volutions les plus importantes est la transition des agents de d\u00e9moulage traditionnels \u00e0 base de solvants vers des technologies <strong>\u00e0 base d\u2019eau<\/strong> capables d\u2019offrir des performances \u00e9quivalentes, voire sup\u00e9rieures. Cette tendance se refl\u00e8te \u00e9galement dans les travaux r\u00e9cents men\u00e9s par Concentrol sur de nouvelles g\u00e9n\u00e9rations d\u2019agents de d\u00e9moulage \u00e0 base d\u2019eau pour le polyur\u00e9thane.<\/p>\n<h2>Principaux avantages<\/h2>\n<p><strong>IA-112-5 <\/strong>est un <strong>agent de d\u00e9moulage \u00e0 base d\u2019eau<\/strong> d\u00e9velopp\u00e9 pour les mousses \u00e0 peau int\u00e9grale, particuli\u00e8rement adapt\u00e9 \u00e0 la fabrication <strong>de semelles de chaussures monodensit\u00e9 utilisant des syst\u00e8mes poly\u00e9ther<\/strong>. Son champ d\u2019application peut toutefois s\u2019\u00e9tendre \u00e0 d\u2019autres pi\u00e8ces moul\u00e9es en mousse \u00e0 peau int\u00e9grale, telles que des composants de mobilier et d\u2019autres applications techniques.<\/p>\n<ul>\n<li>L\u2019une de ses caract\u00e9ristiques les plus int\u00e9ressantes est la <strong>finition de surface satin\u00e9e<\/strong> qu\u2019il conf\u00e8re \u00e0 la pi\u00e8ce, avec la possibilit\u00e9 de <strong>l\u2019ajuster vers un rendu plus mat<\/strong> selon les exigences de l\u2019application. La ma\u00eetrise du niveau de brillance et de l\u2019aspect de surface prend une importance croissante dans les applications o\u00f9 la qualit\u00e9 visuelle fait partie des sp\u00e9cifications finales du fabricant, une tendance d\u00e9j\u00e0 observ\u00e9e dans d\u2019autres applications \u00e0 forte valeur ajout\u00e9e utilisant des mousses \u00e0 peau int\u00e9grale.<\/li>\n<li>Cette nouvelle g\u00e9n\u00e9ration d\u2019agents de d\u00e9moulage \u00e0 base d\u2019eau int\u00e8gre la technologie d\u2019\u00e9mulsification propre \u00e0 Concentrol, qui permet d\u2019obtenir des particules de tr\u00e8s petite taille contribuant \u00e0 une meilleure formation du film sur le moule.<\/li>\n<\/ul>\n<p><a href=\"https:\/\/concentrol.com\/wp-content\/uploads\/2026\/11\/Water-based-release-agent.png\"><img decoding=\"async\" class=\"aligncenter wp-image-173178 size-full\" src=\"https:\/\/concentrol.com\/wp-content\/uploads\/2026\/11\/Water-based-release-agent-e1793881283827.png\" alt=\"\" width=\"352\" height=\"223\" srcset=\"https:\/\/concentrol.com\/wp-content\/uploads\/2026\/11\/Water-based-release-agent-e1793881283827.png 352w, https:\/\/concentrol.com\/wp-content\/uploads\/2026\/11\/Water-based-release-agent-e1793881283827-300x190.png 300w, https:\/\/concentrol.com\/wp-content\/uploads\/2026\/11\/Water-based-release-agent-e1793881283827-350x222.png 350w\" sizes=\"(max-width: 352px) 100vw, 352px\" \/><\/a><\/p>\n<ul>\n<li>Autre caract\u00e9ristique notable : sa <strong>faible teneur en \u00e9tain<\/strong>, en phase avec l\u2019\u00e9volution r\u00e9glementaire du secteur et la demande croissante de technologies plus s\u00fbres et plus durables. Les nouvelles formulations \u00e0 base d\u2019eau permettent de minimiser la pr\u00e9sence de certaines substances traditionnellement utilis\u00e9es dans ces syst\u00e8mes, tout en maintenant un niveau \u00e9lev\u00e9 de performances .<\/li>\n<li><strong>Bien qu\u2019il s\u2019agisse d\u2019un agent de d\u00e9moulage \u00e0 base d\u2019eau, il permet de travailler avec des d\u00e9bits r\u00e9duits, pouvant m\u00eame \u00eatre inf\u00e9rieurs \u00e0 ceux utilis\u00e9s avec certains syst\u00e8mes \u00e0 base de solvants.<\/strong><\/li>\n<\/ul>\n<p>Cette caract\u00e9ristique est particuli\u00e8rement pertinente, car elle associe deux avantages qui vont rarement de pair : une formulation principalement \u00e0 base d\u2019eau et une consommation de produit exceptionnellement faible. Il en r\u00e9sulte une <strong>r\u00e9duction tr\u00e8s importante des \u00e9missions de COV<\/strong>, pouvant aller jusqu\u2019\u00e0 leur quasi-\u00e9limination lors de l\u2019op\u00e9ration de d\u00e9moulage, notamment par rapport aux technologies conventionnelles \u00e0 base de solvants. En outre, la suppression de grandes quantit\u00e9s de solvants apporte des avantages suppl\u00e9mentaires en mati\u00e8re de s\u00e9curit\u00e9 industrielle, de stockage et de manipulation du produit. Ces b\u00e9n\u00e9fices sont largement reconnus comme faisant partie des principaux atouts des nouvelles g\u00e9n\u00e9rations d\u2019agents de d\u00e9moulage \u00e0 base d\u2019eau.<\/p>\n<h2>Solution Concentrol<\/h2>\n<p>Les agents de d\u00e9moulage \u00e0 base d\u2019eau ont traditionnellement \u00e9t\u00e9 consid\u00e9r\u00e9s comme plus sensibles aux conditions d\u2019application, en raison de leur m\u00e9canisme diff\u00e9rent de formation du film et d\u2019une \u00e9vaporation plus lente que celle des syst\u00e8mes \u00e0 base de solvants. Cependant, les progr\u00e8s en formulation d\u00e9montrent qu\u2019il est possible de d\u00e9velopper des produits capables d\u2019\u00e9galer les performances des syst\u00e8mes conventionnels, tout en maintenant un excellent \u00e9quilibre entre efficacit\u00e9 de d\u00e9moulage, qualit\u00e9 de surface et robustesse du proc\u00e9d\u00e9.<\/p>\n<p>L\u2019exp\u00e9rience acquise dans les applications industrielles montre que les syst\u00e8mes actuels \u00e0 base d\u2019eau peuvent offrir <strong>un excellent d\u00e9moulage des pi\u00e8ces, une stabilit\u00e9 du proc\u00e9d\u00e9, une qualit\u00e9 de surface uniforme et une compatibilit\u00e9 avec les op\u00e9rations ult\u00e9rieures<\/strong>, tout en contribuant \u00e0 am\u00e9liorer les conditions de sant\u00e9 et de s\u00e9curit\u00e9 en usine gr\u00e2ce \u00e0 une r\u00e9duction drastique de l\u2019exposition aux compos\u00e9s organiques volatils.<\/p>\n<p>Chez <strong>Concentrol<\/strong>, nous continuons \u00e0 explorer des solutions permettant d\u2019adapter la technologie de d\u00e9moulage aux nouveaux besoins de l\u2019industrie du polyur\u00e9thane. Nous recherchons un \u00e9quilibre entre <strong>performances techniques, efficacit\u00e9 du proc\u00e9d\u00e9, qualit\u00e9 de surface, r\u00e9duction des COV et am\u00e9lioration des conditions de travail<\/strong>, tout en pr\u00e9servant la productivit\u00e9 qu\u2019exige la fabrication industrielle actuelle.<\/p>\n<p>[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<h2>Exemple de R\u00e9ussite de la Solution:<\/h2>\n<ul>\n<li><strong>Zone g\u00e9ographique. <\/strong><span style=\"font-size: 14px;\">Portugal<\/span><\/li>\n<li><strong>Application sp\u00e9cifique<\/strong>. Fabrication de semelles de chaussures en PU \u00e0 l\u2019aide de syst\u00e8mes \u00e0 base de polyols poly\u00e9ther, en formulations PU monocomposantes et bicomposantes. Pulv\u00e9risation manuelle directement sur les moules.<\/li>\n<li><strong>Principaux avantages definit pour le client<\/strong>:\n<ul>\n<li>R\u00e9duction de 10% de la consommation de produit par rapport \u00e0 un agent de d\u00e9moulage \u00e0 base de solvants.<\/li>\n<li>Bon \u00e9tat de surface des pi\u00e8ces<\/li>\n<li>D\u00e9moulage facile des pi\u00e8ces<\/li>\n<li>Tr\u00e8s bonne adher\u00e9nce lors du collage ult\u00e9rieur au cours du processus d&rsquo;assemblage, sur des mat\u00e9riaux tels que la mousse de TPU<\/li>\n<li>Application facile du produit par pulv\u00e9risation manuelle.<\/li>\n<\/ul>\n<\/li>\n<\/ul>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_custom_heading text_size=\u00a0\u00bbh4&Prime; uncode_shortcode_id=\u00a0\u00bb361539&Prime;] [\/vc_custom_heading][vc_column_text uncode_shortcode_id=\u00a0\u00bb205265&Prime;] Introduction La demande croissante de proc\u00e9d\u00e9s plus s\u00fbrs, plus durables et plus efficaces entra\u00eene une [&hellip;]<\/p>\n","protected":false},"author":35,"featured_media":173196,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"categories":[319,318],"tags":[812,339,1451,1228,1452,1453,736,1454,1455,1456,1457],"class_list":["post-173209","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-performance-materials-en-2-fr","category-research-blog-en-fr","tag-concentrol-fr","tag-footwear-industry-fr","tag-innovation","tag-integral-skin-pu-foam-fr","tag-mould-release-agents","tag-polyether","tag-polyurethane-fr","tag-polyurethane-industry","tag-shoe-soles","tag-voc-reduction","tag-water-based"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.8 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>D\u00e9moulage \u00e0 base d&#039;eau pour peau 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